Customized Designs for DC Controls (Vehicle Based)

Whether for a "clean sheet" design or modernization/replacement for legacy relay designs, count on our engineering capability to create cost effective electronic controls from concept to installation in a harsh duty environment.

Typical Applications

  • Well Drilling Rigs
  • Chippers
  • Skidders
  • Barges
  • Mobile Pumps
  • Agriculture
  • Aircraft Ground Service Vehicles
  • Cranes, Lifts, Hoists
  • Augers
  • Underground Pipe Feeders, Pipe Layers
  • Construction Equipment
  • Mobile Robotics
  • Feed Lot Mixers
  • Process Automation (Repetitive)
  • Clutch/Coupling Engagement
  • Safety Limit Controls
  • Refuse Packers
  • Recycle Sort & Compactors
  • Odor & Dust Mitigation Controls
  • Mobile Lighting & Advertising
  • Marine Dredges
  • Other Material Handling Equipment
  • Log Stackers
  • Tree Skidders
  • Chip Dozers
  • Winches
  • Loading Ramps
  • Self-Learn/Programmable Controls
  • Firefighting Apparatus
  • Conveyors

BASE CONTROL UNIT FEATURES

  • Nema 4X weatherproof fiberglass enclosure with severe duty, weatherproof Deutsch connectors (each keyed).
  • Bullet proof design to assure absolute reliability. The PCB will not "fry" under short circuit conditions.
  • Practically indestructible solid state relays. No mechanical devices to wear out.
  • Double overcurrent protection is provided; both circuit breakers and solid-state current sensors for outputs and input feed lines.
  • All optically isolated inputs to separate vehicle voltages from control circuits.
  • LEDs on every input and output. Inputs are green, outputs are yellow, alerts are red.
  • All safety-critical functions have fail-safe design where the computer confirms an operator-initiated action. Fault detection built-in.
  • "Body Badge" riveted to truck ensures only the correct control programs will operate on each truck.
  • One box fits all! No control wiring changes are required to accommodate option equipment, accessories, truck voltages or user operating specifications.
  • The control has a removable memory card for storing and updating every possible application program.
  • The control unit has self-test function that will display truck wiring error codes.
  • A bright four digit LED display shows program and error codes.
  • Built-in "truck test" program confirms operation of all truck mounted switches and devices.
  • Small size. Approximately 5" high x 16" wide x 10" deep. Mounts easily with four screws.
  • Designed for an ambient temperature range from -30F to +130F.
  • Significant cost savings over traditional relay-logic designs.

STATE-OF-THE-ART DEVICES & SENSORS


Controls Plus USA    781-834-8500    781-834-8532 Fax